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What did you do to your Pathfinder today?


RedRider3141
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Put the insurance back on it and gave the interior a good clean. Shocked the 27 year old leather seats still aren't cracked on this thing. 

 

Ordered some kilmat for my Xterra and might use the rest on the wd21 if I have enough. Getting old enough that road noise really bother's me lol.

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Pulled the transmission and t-case down tonight. Part of an overhaul on the truck that started on Saturday.  Valve covers and up, fuel injector service, new plugs, main seal, coolant system (including rear crossover pipe and stuff).  Also swapping in a 4:1 t-case and changing the motor mounts.  Dangerously close to proceeding with the SAS at this point…

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Discovered my battery is toast. It's not swollen but like the opposite, its all sucked in looking. Was an AGM so that's weird.

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  • 3 weeks later...

Bulk update for the past weeks of "What did I do..."  Truck's still apart, coming up on a month now, but it's pretty close to being back together.  Maybe all done this weekend.

 

Here's how things were looking...

 

IMG-3061.jpg

 

Transmission was nasty.  I bought myself a pressure washer at some point and zapped this clean.  I can't believe don't have a pic of the cleaned unit with the 4:1 case installed.  I did do this, though...

 

DPQP3071.jpg

 

Maybe it'll make for a nice junkyard find one day!

 

IMG-3064.jpg

 

Cleaned out the underbelly!  What a mess.  Was loaded with Sedona red clay.  You can't see it, but I also sheared a flex plate bolt at the 6 o'clock position.  That sucked to extract.  I had intentions to replace the RMS, but like many people have discovered, it's not the seal, but the stupid gasket strip of the seal bracket.  After reading up on what all it actually entailed, I said screw it.  Cleaned up the area and laid down some gasket maker all over it.  Should be fine/I'll regret it some other day.  I did pull down the lower oil pan to clean up all the oil build-up over the years.  Everything's way cleaner now.

 

Once I had the transmission attached, I changed out the motor mounts.  Almost didn't because of how terrible access is on the passenger side, but I'm glad I did...

 

IMG-3082.jpg

 

Installed a transmission cooler...

 

IMG-3085.jpg

 

Ran into a snag with some crappy catalytic converters off ebay last weeked...they absolutely do not fit the truck.  After numerous failed fitment attempts, I eventually built a jig with the OE assemblies and fitted the new stuff into the jig to see how bad was and maybe if it could be reworked...nope.  It's terribly misaligned, practically every component of it.  The amount of incompetency feels deliberate.

 

OE units jigged up:

IMG-3106.jpg

 

New units on the jigs.  Holy gaps/alignment/crap!

IMG-3107.jpg

 

IMG-3108.jpg

 

IMG-3113.jpg

 

IMG-3111.jpg

 

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Since the upper cats weren't marked L/R, I tried every combination and rotation possible.  What you see is the "best" combination, and also the only one that was close to being feasible.

 

At this point, I'm just planning to clean up the OE units and put them back on.  I'm past the return date, so these are a loss likely.  Not even worth the effort to rework; the catalytic honeycombs are probably crap anyway.  The OE units are probably still fine, but this main overhaul was just to totally refresh everything, since I kept throwing a P0430 (catalytic converter efficiency) over the years.  The upstream O2 sensors were the original sensors, and judging by their condition, it may be the real cause of the code.

 

IMG-3055.jpg

L to R: LH & RH upstream (both OE), LH & RH downstream (both aftermarket).

 

I don't blame the previous owner for never changing them.  They're such a pain.  The heat shields alone probably added an hour to the job, because they block the sensor hex.  I still need to get the cats and a new exhaust on...hopefully no surprises there.

 

The other day I also realized that t-case shifter arm is different between an R50 and a WD22 Xterra, which is what my donor t-case came from.  The Xterra arm is longer, which prevented shifting into 2H.  Swapping the arms was a bit of a pain...the pins that hold the arm onto the shaft are wedged in place.  Took penetrant, heat, and a hammer and punch to get it out.  I was able to get them swapped tonight, so shifting operations are back to normal. 

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Also had the engine torn down to change out the thermostats, gaskets on the rear water pipe, knock sensor, rebuild the fuel injectors, PCV, valve cover gaskets, etc.

 

IMG-3063.jpg

 

SVRX1170.jpg

 

If you're going to rebuild them, get a kit with o-rings, pintle caps, and filters.  Also get a filter removal tool; I was unable to remove a filter without one.  Carb and choke cleaner with one of those pulse controllers off Amazon worked well to clean them, but it was a little on the messy side.

 

And while not a Pathfinder, I tore down my Frontier on Sunday and got it to the body and paint shop.  Time to bring it back to life!

 

IMG-3091.jpg

 

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IMG-3093.jpg

 

These pics are of the "good" side.  The hood, roof, and passenger bedside are really bad.  Paint shop will also do a spray-in bedliner (had a drop-in).  Should have it back in a month, then will put new windshields, lenses, and rear bumper on.  Btw, driving it without windshields is a blast.  Driving without mirrors...not so much.

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Got everything back together today.  Cylinder 3 misfire.  It's just dumping fuel...probably something stupid like I didn't fully clip in the coil, but I was too exhausted to troubleshoot any further.

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On 7/22/2022 at 4:16 AM, hawairish said:

 

 

IMG-3055.jpg

L to R: LH & RH upstream (both OE), LH & RH downstream (both aftermarket).

 

I don't blame the previous owner for never changing them.  They're such a pain.  The heat shields alone probably added an hour to the job, because they block the sensor hex.  I still need to get the cats and a new exhaust on...hopefully no surprises there.

 

The other day I also realized that t-case shifter arm is different between an R50 and a WD22 Xterra, which is what my donor t-case came from.  The Xterra arm is longer, which prevented shifting into 2H.  Swapping the arms was a bit of a pain...the pins that hold the arm onto the shaft are wedged in place.  Took penetrant, heat, and a hammer and punch to get it out.  I was able to get them swapped tonight, so shifting operations are back to normal. 

 

Aftermarket parts are SUCH @!*%E these days. It's so hard replacing things on my '95 because you end up returning it 3 times before you get one that fits. My original starter died last summer and they went through 3 units on the tester before I got a good one... Kept the oem one and had it rebuilt at a shop as a spare.

 

Those o2s are a little past their prime lol. I had a 5mpg increase on my 2002 xterra after changing the primaries. Couldn't believe it. Can easily get almost 20mpg on the freeway now driving nicely. Before the thing couldn't go past 15mpg no matter how slow or gingerly you drove it.

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This weekend I fired up the 95 for the first time in a while. Noticed an exhaust leak at the header. Turns out I stripped one of the studs in the head during last years install. Luckily one of the "easy" ones so I pulled it and ordered a heli coil kit just in case.

 

Cleaned it out, found a lot of memories from past relationships and road trips. Hopefully I'll have time in the coming weeks to install:

  • New drivers front fender
  • The other 3 speakers
  • Exhaust stud
  • Spare tire carrier bushing set.
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