Jump to content

Strut spacer drawings available?


Jetmugg
 Share

Recommended Posts

DISCLAIMER: The below is a rough approximation. The figures calculated are in no way determined to be accurate. Please review the Notes at the bottom.

 

Let's see here. Of course we're just estimating, but, the advertised curb weight of an average R50 is ~4300lbs. The weight distribution is 62/38 F/R.

 

62% of 4300lbs is 2666lbs. Assuming unequal distribution left/right*, on a 8% difference, that means that 54% of the weight is on the drivers front, and 46% of the frontal weight is bearing on the passengers front. Meaning that the drivers front strut is supporting 33.5% of the total vehicle weight, or approximately 1450lbs. Consider the diameter of the strut mount bolts, at 10mm (about 3/8"). There are three bolts supporting the strut mount to the vehicle, which means that each 10mm bolt is supporting up to 484lbs at any given moment.

 

Now, the forces exerted on that bolt, are the weight supported multiplied by any acceleration acting on that bolt. Gravity, suspension harmonics, suspension movement, etc. The acceleration due to gravity is 32ft/sec^2 using US units (of course the calculations are easier using SI/Metric units, but Ft/Lbs/Sec are easier for most people to understand.

 

Each bolt, under maximum strut extension is seeing over 3570PSI of force!! Let's also not forget what happens when the truck is compressing the struts, that force will go up exponentially - so much so, in fact, that my own truck broke off the entire strut tower from the inner fender skin!

 

Not something you would want to trust a safety critical part to a washer!

 

*Drivers weight, weight of fuel in tank, and other factors apply here to generate the uneven left/right weight distribution.

 

NOTE: This is also assuming a STOCK bodied R50. Once you add accessories, such as a bull bar and winch, the weight distribution is even more front biased, and the forces exerted on those little 10mm bolts are even more exaggerated.

 

ADDITIONAL NOTE: Also realize that to determine the exact forces exerted on the strut mounts would be very complex, and would have to take into account exact corner weights of the vehicle in question, sprung and unsprung weight, center of gravity, and it would depend on exactly what situation the vehicle is in at a particular point of interest. At rest, the forces exerted on the strut mount are the corner weight of the truck pushing down, and the force of the spring, and the strut pushing up. So you have compression forces acting on the mount from both sides. The calculations above are a VERY rough estimation based on approximated figures and should be taken only as such. These are not accurate figures, but are merely an approximate representation to give you an idea of what is going on in your suspension.

 

This is why it is imperative that you use a high-quality strut mount, such as the OEM Nissan one, and not a cheap mount, like the KYB, which will fail after a short period of use.

 

I am wandering what kind of experience do you have that led you to the analisys and conclusions above?

 

FYI the unit of measure for force is lbs or lb (pounds). PSI = pounds per square inch is the unit for stress.

 

If the bolt in question sees 3570 psi of stress you have a huge safety factor since a grade 8 bolt has a yield strength of 120,000 psi.

Link to comment
Share on other sites

  • 3 years later...

Damn...those are nice...the ones i made don't look that good....but i have the write up on my website

 

Front Strut Spacers

 

Nice link, thanks. I think I'm going to my Metal Supermarket guy tomorrow to get some aluminum prices and start on my own spacers.

Link to comment
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now
 Share

×
×
  • Create New...