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TPS Electrical Connector With Green Slide Tab (from Hell)


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I pushed the green tab in till it locked in the "fully depressed/fully compressed" state, then pulled connector off of TPS. Problem is that green tab is staying "fully compressed" (toward the head of the connector) and when i push the connector back onto the TPS it doesn't "latch" on. How do I get the tab back to the "relaxed" state. Tried gently pushing it backward and searching around with a very small computer screwdrive to release the green slide but unsuccessful so far. What is the CORRECT way to remove and also REATTACH this style connector.

Edited by GoGlow442
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Other members might have a better idea of what you are working with but, for me picture(s) of the connector would help me try to help you. Are you referencing the two part green/gray style connector?

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Those plugs are a bitch! I wish o knew specifically what I did to get one back in to position on an Xterra, I fiddled with it for quite a while then it popped back into place.

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Yes, it's the notorious "new for 2000 and later models" grey body connector with the green slide tab. In the Service Manual, Section EL, Page 5, it is described as a "HARNESS CONNECTOR (SLIDE-LOCKING TYPE) WATERPROOF VERSION" but the manual only describes how to remove it off a terminal. The manual states that the "HARNESS CONNECTOR (SLIDE-LOCKING TYPE)" also comes in BOTH a waterproof and non-waterproof version. Each operates completely different from each other!!! Mine is the under-hood, engine type, WATERPROOF. The manual does not say anything about resetting/re-arming/reattching the connector. When I took it off, I pushed/slid the "green slide" with a screwdriver till it clicked and stayed fully depressed into the connector before I pulled the entire connector off of the terminal. I don't think I actually broke it. The problem still is that the "geen slide" won't go back to the original position (still locked in fully depressed position). I have cautiously poked around on it looking for tabs/secret passage/magic button but no luck so far. Heeeeelp. Jesus Lord, Heeeeeeeelp.

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RESOLVED. Lubed green slide button AGAIN with silicone spray and blew out with air. Pushed connector onto the terminal - nothing happened. Then WIGGLED terminal while pushig VERY HARD and like magic the mystery internal release mechanism released the green tab, it popped back to the relaxed position and the connector locked onto the terminal. Thanks to all.

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