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Striped transmission fill plug


spazman
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Anyone have a trick on how to get a fill plug out that has the [] on the inside of the plug partially stripped? It's stuck in there good and looks like the PO had maybe tried to change the fluids and stripped it a little. I can still get some bite, just don't want to risk stripping it completely.

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If you can't get it out nicely, just use something like this. I had to use one of these on one of my old cars because I had over tightened and stripped the drain plug. It worked great!

 

http://www.autozone.com/autozone/accessories/Dorman-AutoGrade-1-2-to-3-4-in-or-M12-to-M18-universal-oil-drain-plug/_/N-25r9?counter=8&filterByKeyWord=drain+plug&fromString=search&itemIdentifier=149993_0_0_

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Anyone have a trick on how to get a fill plug out that has the [] on the inside of the plug partially stripped? It's stuck in there good and looks like the PO had maybe tried to change the fluids and stripped it a little. I can still get some bite, just don't want to risk stripping it completely.

 

You could try welding something to it. Try searching. I seem to recall a previous discussion or two on this.

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Definitely try using some PB Blaster or Kroil or something to help loosen up the plug before doing anything to it. A large breaker bar with maybe some tape wrapped around the head helps too, I've read. Applying heat is another option. I ran into the plug issue with my rear diff, eventually the fill plug started to deform. I bought new drain & fill plugs and had Nissan do the job for $25 (I supplied new OEM plugs and my own fluid - ultimately it costed probably around $75). There seems to be some sort of tape in the threads of the fill plug now, so hopefully it'll be easier for me to remove at 150k when I do another drain & fill.

Edited by Towncivilian
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I'm assuming you mean the 1/2 drive on the inside is stripped out a little? Thats how mine was when I brought it home and started to change the diffs, transfer case etc. I tried PB Blaster, and even wrapped tape around my 1/2 breaker bar head so it would fit more snug. I started to think it was cross threaded to go along with the rounded off hole. Plus it had been tightend by a gorilla or a impact wrench. I finally gave up and took it to a local transmission shop. He spent 50 minutes using one of the biggest baddest easy outs I have ever seen, but he finally got it. Said it was the worst one he ever dealt with.I brought my new plug I bought from Nissan and my Redline, and he put the new plug in and changed out my fluid. I try not to admit defeat, but I happily gave him 30 bucks.

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yeah the 1/2 in drive on the inside, not the threads. I'm not the best at describing things so other people know what I'm talking about (at least that's waht the wife says)...

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I am officailly accetping defeat, not normal for me but I'm out fo gas in my welder, the damn thing won't even so much as budge so I guess we'll see if a shop can get it off for me. Dang.

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Good luck with that! I have the same problem only mine is the drain plug. I finally gave up and used a small hand pump to suck all the oil out through the fill plug. You could just drain yours and then put 5 qts through the shift tower like we have to do with our WD21.

James

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Good luck on getting it out. Use antisieze or teflon tape on the threads on the new one. If you have a propane torch, MAPP gas works wonders. Let us know how it goes.

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