Hey all, I've been lurking here for some time and learning a lot. My 16yo son recently bought a 1992 XE 4x4 Manual Pathfinder (with 311K smiles!) for $400 cash from the original owner's son, it was his highway commuter rig for years and years. Pics coming at some point. Pretty proud of my son for buying his first rig outright and his willingness to work on something rather try to buy the newest thing he can get. It badly needed a new clutch, which we knew beforehand and explains the low price, but it ran reasonably well and I babied it for the ~hour drive home. This is the first Pathfinder we've ever had around, first Nissan now that I think about it although I had a 1977 Datsun pickup when I was his age.
I've looked through a ton of threads and searched and learned and I also have some questions as we fix this thing up learn the intricacies. I don't mind starting a new thread for a specific topic when we get deep into it but I thought I'd post some info and my initial questions here and see if some of them can be eliminated easily.
What we've done so far:
New Exedy clutch/pressure-plate/throw-out bearing and a new flywheel, bled the system and adjusted the pedal position - drives and grabs great now!
Replaced rear main seal
It idled very low - thanks to this forum we replaced the PCV and the fuel filter, cleaned the MAF and throttle body, and adjusted the idle speed with the screw on the intake manifold - idles pretty good now!
My son has deep cleaned the interior and fixed or replaced a lot of little things inside.
Serviced the rear differential - the gear oil that came out looked really good so I'm hopeful this rig has been reasonably maintained over the years.
What we plan to do:
Timing belt and water pump/thermostat - no idea when this was done last, also replace the metal hose section behind the belts that is currently leaking
New transmission fluid - (I know we could have done this while it was dropped but, well, we didn't, mostly because I still cannot find GL-4 fluid locally)
Service the transfer case and front differential
Service hubs - no idea how to do this yet (added with the edit)
Replace a few work front end parts - overall things are pretty tight but it needs an idler arm and tie rod end at least
EGR and Evap delete? probably?
New plugs - we have a set of NGK 8mm silicone wires - no idea how old the plugs are
New cap/rotor
other hopes and dreams...
Some questions I have:
Headlights - has anyone found a reasonable upgrade or swap to improve the headlights and stay DOT legal?
Manual transmission lube - Seems like Redline MT90 or MT85 is the favorite? I'll have to order it anyway.
EGR/Evap delete - is it consensus that this is at least either neutral or beneficial? (we do not have smog inspections here)
Fan - anyone have an electric fan? Like it? Links?
Spark plugs - most info I've found is pretty old, are there new/favorite recommendations for spark plugs?
Transfer case - a bit of ATF leaked from the output when we dropped the tranny, does this TC actually take ATF?
Exhaust manifold studs - I'm figuring we'll replace these along with new gaskets as preventative maintenance if anything, I have not yet closely investigated for a leak and it isn't loudly obvious but seems common enough...
This rig has low power/torque and a growly noise at lower RPM, like around 2K, the noise stops at like 2400 - it sounds good and accelerates well at upper RPMs...thoughts? This one might be worth it's own thread, this is what got me wondering about the manifold leak...
Thanks for reading my novel.