If one moderate trail will kill the thing, then that's not the way I want to go. I'm pretty new to the off-roading scene and I'm not hard-core like some of the guys on here, but this thing will definitely be seeing some dirt & mud. Just not much in the way of big boulders and super crazy stuff - all the broken parts can empty out a bank account in a big hurry. In addition, this thing is a daily driver for my job with a railway, which involves a lot of driving around on VERY rough access trails. In fact, some of these "roads" are worse than some of the trails I've been on up around McLean Creek. In short, I want this to stand up.
Maybe bigger tires are the way to go? My buddy has been doing this for a while and he seemed to think I would be OK with the 31"s, but is bigger necessarily better? How big can I go without putting in a lift, and I would imagine the bigger tires will only increase wear on the steering components. Hoohaa's "remanufactured" CLs look interesting - I like the idea of getting rid of the ball joints.