You CAN install a factory carrier onto a non-equipped Path without cutting any sheet metal!
This is on my 88 XE, though im sure others should be similar. Total work time was at least 8 hours, definitely not a quick easy job. Total investment $120, $30 for the carrier and $90 for the shipped brackets. And what a job it was… I would never do it again, but I sure am glad it’s done.
I bought a used carrier from a pick a part about 2 years ago, and bought the kit from 4x4parts.com around the same time. When the brackets came in I saw the size of them, looked at the car, and I got discouraged and the parts sat ever since. Well this weekend I finally got tired of hauling that 32” tire onto the top of the truck every time I went out camping.
The Kit NISSAN supplies is for body shops that have the quarter panel off, It is not an add on kit. This job is impossible without an angle grinder or some kind of metal cutting tool. For the rear latch and support bracket, Nissan was nice enough to hide captive nuts behind the body. All you have to do is drill the holes, they even dented the metal where you need to drill. Though mine were not centered and it took quite a bit of filing to make them fit, still much easier than the rest of the install. I don’t understand why Nissan didn’t do the same thing for the rest of the brackets. How much more money per vehicle would it have cost them to install all the brackets so all you had to do was drill holes.
One carrier bracket bolts in just as is, the other two need to be modified, One slight, one heavily! I was able to bolt the two top brackets into the factory supplied locations with little modification. They place all their weight on the factory supports inside the body like they should. The lower bracket, underneath the tail lamp is another story…
I had seen another post on NPORA back in the day about someone who did this job by cutting the floor of the hatch. http://www.nissanpathfinders.net/forum/index.php?showtopic=6680&st=20 I was willing to do that if I had to, but it was my last resort. I did manage to cut the S#!t out of the bracket and get it to fit. It was a trial and error thing but when I was done there wasn’t much left of it. The lower bracket no longer attaches to the inside of the body the way Nissan intended but at least it is a thick piece of metal that braces against the outer body so it doesn’t tear a hole in the body work. Besides, the latch and the rear mount seem to hold most of the vertical weight while the carrier is locked, which is 99% of my time.
Below are some pictures of the before/after and the aforementioned bracket. I had to cut off even more than you see in the picture, I drew the red line to illustrate. Even with as much as I cut off I still had to pry it into place using a hammer and a small pry bar. Any questions just ask I’ll be happy to share my experience.
I posted this over at 4x4parts as well to spread the info.