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Dbot

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Posts posted by Dbot

  1. I finally said screw it, let's fix the rust issue. I've got rock sliders in a box, replacement body panels, and a tire carrier sitting around, but I couldn't see myself attaching these all just mere inches from the crusty metal cancer that's been slowly growing over the last 5 years I've owned it. Upon starting the project I had rust holes in the rocker panels that I wish to protect with rock sliders. Lots of crumbly rust around the rear fender flares and a small rust hole in the uniframe in the rear driver wheel well. There was some surface rust and some flakey bits underneath by the spare tire carrier. So I ordered some slip on quarter panels and rocker panels from Nor/Am body parts. First things first, let's attack structural rust so I began by removing the gas tank, fuel filler assembly, evap system, hitch, spare tire carrier assembly,  bumper and part of the upper control arm mounting bracket. Next I began opening the hole in the uniframe.

    embed?resid=8A40F5A29BD0C4!96734&authkey

    Working my way forward... which is downhill, things got better and cleaner so I stopped. Working my way rearward, things stayed crusty. I ended up opening a large section of the uniframe to look inside. It was rusted internally all the way back.

    embed?resid=8A40F5A29BD0C4!96752&authkey

    That didn't seem to make much sense because you'd figure that the rust problem would be worse in the lower portion of the frame toward the front. Also the exterior of this uniframe rail was in much better shape than inside. Examining the frame rail, I saw the evap system vents into the frame rail. I know for sure that something has always been funky with the evap system because I could smell fresh gas from time to time from the rear of the vehicle despite never having anything be wet or have codes on the dash. I'm assuming the part called a water separator was fouled causing moisture vapor to vent into the frame rail.

    embed?resid=8A40F5A29BD0C4!96753&authkey

    Ok, so this is gonna be an ordeal to fix. I decide to hit the brakes on that rail and moved to a cross beam that the tire carrier mounts to.

    embed?resid=8A40F5A29BD0C4!96761&authkey

    I began cutting out the rust to find a fair amount of rust inside this. I stopped cutting when the crusty rust transitioned to mere surface rust.

    Next the panhard mount on the chassis had some flakey rust so the 'ol hammer test confirms that it's also toast.

    embed?resid=8A40F5A29BD0C4!96723&authkey

    After releasing the panhard bar I began cutting the lower portion to see how bad it is inside. I lucked out and  found that just the lower portion was crusty.

    embed?resid=8A40F5A29BD0C4!96758&authkey

    This mounting protrustion is connected to a structural cross beam in which, as you guessed, had some crusties.

    embed?resid=8A40F5A29BD0C4!96764&authkey

    After cutting this open, I find rust at more or less the far ends of this beam where it joins the main frame rails

    embed?resid=8A40F5A29BD0C4!96770&authkey

    . I'd rather not lop off the entire panhard mounting point, I so I began removing brake lines and fuel lines to clear a path to where I can cut an access hole at the upper most portion of the mounting point.

     

    That's more or less where we ended up this week. It's definitely not an exciting project to write about and there's a million other things I'd rather do right now but I figured I'd sort of roll out some updates on this until we get to the finish line. Every time I regretfully walk into the garage, I gotta remind myself my ultimate plan for the vehicle is to keep it forever and keep it in better shape than I originally bought it. The blessings I have working for me right now is the valve covers have always leaked and oil kept most of the rust away from the front as far as I know. Mid section seems ok too. 

     

    So what's next? More rust cutting, more bracket removing, and possibly divorcing the axle from the body. The axle has a solid amount of rust scale everywhere that would eventually eat the suspension mounting points so that's gonna need some love too. I plant to get to a point where every structural beam is opened up and all crusty sections are cut out with a die grinder or sawzall. After that, everything is getting either the grinder, flap wheel, bore polisher or sandblasted to bare metal. Inevitably there will be trace amounts of rust that would be addressed with phosphoric acid. Apparently this converts Iron Oxide to Iron Phosphate which halts rust progression and becomes a paintable surface. Next step replacement sections of steel will be welded back in. Any female threads that had bolts snap off will be drilled out and re-tapped. Any male studs that broke off in a nut, will be welded back in. After welding and sanding, I'll figure out what rust inhibiting primer to use and apply that. I plan to apply this internally in the rails with a special spray I have. Most likely would finish off the axle and underside with bed liner of some sort. After that, new plastic clips, new extended brake hoses from Taylor, and rubber hoses. Then we can resume with quarter panels, rocker panels and learning how to paint a vehicle. Until next time, peace!

  2. As Chris mentioned, it could be the trans cooler hard lines or  It could also be the rubber portion of the line which is the best case scenario... Just go to the auto parts store and ask for transmission line hose of the same diameter and you're good to go. It could also be the radiator. The radiator has aluminum barbs for the trans cooler lines that can snap. I've snapped mine off on the trail before. Once you find the point of exit for the fluid and fix it, a simple refill should get you mobile again. I'm guessing 4 quarts should get the thing rolling. May need a 5th quart to get where you need to be on the dipstick. Driver side cooler line is hot fluid exiting the trans. Passenger side is cooler fluid returning to the trans. 

    • Like 1
  3. I'm running Jeg's 16x8 steelies. It has a bit more offset though.

    Part number 555-681034 (Less than $80 right now) JEGS 555-681034 D Window Wheel [Size: 16" x 8"] Black - JEGS

     

    • Size: 16" x 8"
    • Bolt Pattern: 6 x 5.50"
    • Back Spacing: 4.00"
    • Offset: -12 mm
    • Center Bore: 4.25

    I ran 265 65r16 tires on them. Without a lift, they stick out and they won't tuck in the fenders during flexing and if you bottom out, the tire rubs in the back. If you're lifted, then they tuck in the fenders when flexing. embed?resid=8A40F5A29BD0C4!76987&authkey

    • Like 1
  4. Can metal ones be found? Yes. Junkyard 2001 R50s have aluminum valve covers. You'd want to replace the spark plug tube seals and you'll need to change your #1 coil for a 2001 R50 #1 coil. It's longer than the other 5. Also, I suspect that G35/350Z valve covers should fit the heads and somebody could get creative with the rubber hose and wire harness locations. 350z/G35 variant of the vq35de use the same part number for the contoured valve cover gaskets. 

    Below is a comparison between G35/350z aluminum valve covers (red) and aftermarket pathfinder valve covers (black)embed?resid=8A40F5A29BD0C4!95165&authkeyembed?resid=8A40F5A29BD0C4!95169&authkeyembed?resid=8A40F5A29BD0C4!95170&authkeyembed?resid=8A40F5A29BD0C4!95161&authkeyembed?resid=8A40F5A29BD0C4!95171&authkey

     

  5. Had some front end sloppiness that I tracked down to being a control arm bushing so I did the deed and switched to polyurethane.

     

    I wanted to switch to polyurethane because, from what I've read, it resists oil better than rubber (I have leaky valve covers) and last longer than rubber in general. Secondly, I was under the impression that I wouldn't need a press to install the bushings. 

     

    Presently I couldn't source any bare control arms for polyurethane bushings to pop into so I headed off to the place that has the cheapest control arms: The salvage yard. Removing the control arms in salvage was extremely easy, but removing the rubber bushings was a 2 hour job involving big hammers, chisel punches and a sawzall. I cleaned up the scars from the bushing extraction and coated them with the some converter for cosmetic purposes. I wanted to try using grease zerks because some people say that poly bushings can be squeaky. There's not really any A+ location to put a grease zerk on the control arm but here's where I put it.

    https://phx02pap004files.storage.live.com/y4mCsBnRSxIAaQql9jtePmOGF76hCX6b2E1lucWNL-WBvwec_G-4cds7LfuoGyIxzkB4az2k3n340mGrNzQhnQX4lfFHSVxt4wXDh8l9R24E-5Z6KBFnZYxSDYbRi7xAnFuFrEu1hCdumPlTyDiwM_PlcFxJOSPykNyaBhBHRpeOEn3FcUeFs5oDzDqSz51ueNL?width=660&height=495&cropmode=none

     

    So the bushings I went with were from 4x4parts.com. There's two purchases required need to have both types of front control arm bushings. The website shows grease packets, but I didn't get any for some reason. 

    4x4 Parts - Pathfinder Front Lower Control Arm Front Bushings SPPE3R5099 - Your #1 Source for Nissan Aftermarket Parts!

    4x4 Parts - Pathfinder Front Lower Control Arm Rear Bushings SPPER50559 - Your #1 Source for Nissan Aftermarket Parts!

     

    So about that grease zerk; I didn't center the hole perfectly, so I had to dremel out a notch in the bushing to make room for the threaded part of the zerk. Also, I was wrong about bushings not needed to be pressed in. A couple years ago when I installed the rear trailing arm bushings from 4x4 parts.com, they popped in by hand and didn't have a metal portion. The front bushings do have metal and require some coercion to fit. I had to bust out the dynafile and ever so lightly chamfer the control arm inner diameter and chamfer the metal on the bushing in order to drive the bushing in with a mallet.

    https://phx02pap004files.storage.live.com/y4mRzLIK_Gl6MXmKLZRCVLJC5oRKuF4wkzyyKjii1btt1kddA1i5bDt8E7FY0tV0mGQvzTYHCzaKsMvjp2rvR8WP14DXJjForyi0494Eh45TaVTxKEO3McJR3qpTNgvcqF_C82hMHkt2LViLTYwe4KcQL5zBoawfwRLk5ZOlpcjQa0li2LPwIoRvCDcwvpU4Wh2?width=660&height=495&cropmode=none

     

    The other bushing type goes on the rear portion of the control arms and it's an easy fit if you grease it all up beforehand. I drilled a hole through to the center for a grease passageway. After drilling through, the bushing material closed up the hole behind the removed drill bit like some sort of sphincter, but grease can pass through it though. The grease I used is a silicone grease that ace carries. I've read somewhere that silicone grease is best to use with poly bushings. 

    https://phx02pap004files.storage.live.com/y4mYdkisbPP6QPEO02nVK2riVNQFQE74ATk7z8VBGzSTLKByWVIRRSARxSR35btyAUawKvXItVVEd2WU8m9W37FtISbp0V8iOobIeK3tdV3eabI73MIqWs8Os-6aECaYq_V4aJXBAEb0lCIfBsnkIqSywds8QdPfiM4d4Ptkzlu364nGgF4mwklEt8n7JltYZUR?width=660&height=495&cropmode=none

    https://phx02pap004files.storage.live.com/y4m4KuWN8K8aM8LuLes2G6btbky2hr6D170crIXTTawheoD-KSaybTiVwQNvEYt9wMLW2wJtyonIjZ-pHCShXYutKAjoOKTKfSl8uv3mYMDdZPbht3o9gdmffb3uUj-S5mEcgb4fEruaq-7ge2W1GQyp1_eDEcxobZPECv8L2iI5R7uEgzstShmbponBrJCH5Bz?width=660&height=495&cropmode=none

    When I pulled salvage control arms, I nabbed the brackets. I drilled and tapped the brackets for grease.

    https://phx02pap004files.storage.live.com/y4m3-0brWzz6yoz7EWzPA7_0DTpfIk4T9CWyB57vZ3v7Iah499KjZGHQy1gSNomBijM8W0otqg7j7AoFMG5045x4v26aGkp5NLK-JPc3xBLQvIGfm0JEAa7YBEWQF4V1xBbL5xLi1y1kLUDJum6mEHkQvjPLJMCLtRJkDlFFe030y_T4RNedTZq4ZdDKMxtGryW?width=660&height=495&cropmode=none

    After prepping the new arms, I removed the old arms. Definitely split and cracked rubber bushings in those. Installation of the new arms was straight forward. I just made sure to add a step where articulate the arm downward to have a good connection to the grease zerk. I then grease it with the grease gun then tilt the arm upward (tucking away the zerk) to connect to the ball joint. I hooked up all the hardware and tighted the ball joint nuts to spec but left the bolts the secure the arms to the subframe loose. FSM says to install bushings this way. Not sure if it's really needed for poly bushings, but better safe than sorry. 

    https://phx02pap004files.storage.live.com/y4mswUGMccd01SuqaAk_WqQZ6883jOkiqbV2ph6bmIAdcVWIQvr24CDNe7_pg0sTziKYn1BTGYGs7ahA4D_a2zvAGQUQRmSzNjQM4b6eXuTF2njHoaO3kKwyqPk0Ly2I5kY75R1X7wnlWzASFXgdoZCiS-DQzKLTgnd_yO0XB5em6fAIzCHX5d93_WWtWstPy5_?width=660&height=495&cropmode=none

    https://phx02pap004files.storage.live.com/y4mV2kzpthVsitI6QAojThbgVi_zC_66GZ07L_0jUISoEXCQWTNg4MDZxuoNVBriCS7xB6QRfbdVeiDNJjN5WohpbHibFI_3zQhp6TMKcHsERknNuXBr0JYofHdac9ZkLbEG3h7dP9wjoIg7_hh0o2U3GXnilOuHh6SC_9me-IvirHSj1a_uH-peBJzT7p2HF4N?width=660&height=495&cropmode=none

    After that, we set the vehicle down under it's own weight and torque the bolts to spec. Then we give the rearmost bushings another charge of grease. https://phx02pap004files.storage.live.com/y4mV2kzpthVsitI6QAojThbgVi_zC_66GZ07L_0jUISoEXCQWTNg4MDZxuoNVBriCS7xB6QRfbdVeiDNJjN5WohpbHibFI_3zQhp6TMKcHsERknNuXBr0JYofHdac9ZkLbEG3h7dP9wjoIg7_hh0o2U3GXnilOuHh6SC_9me-IvirHSj1a_uH-peBJzT7p2HF4N?width=660&height=495&cropmode=none

    https://youtu.be/ECBZiT2BjGc

     

    I've driven the vehicle around for a couple weeks and wheeled it on rocks, mud and creek water today. Everything feels tight and quiet. No squeaks or pops yet. The ride doesn't feel any harsher, but with 33" tires, I may have never felt a difference anyway. 

     

     

    • Thanks 1
  6. y4m4n2d3Fvhh97h7ZNjFzh6vAbM13lFMX316TL1T

    I had a less severe, but similar issue with mine. 

    • Park was mechanically park (wouldn't start electronically unless forward pressure was put on shifter)
    • Reverse was mechanically reverse
    • Neutral was mechanically neutral
    • *Mechanical drive was between neutral and drive
    • Drive was mechanically 2
    • 2 was mechanically 2
    • 1 was mechanically 1

    Got in there and adjusted the nuts on the turn buckle. The factory service manual has a great step by step guide who to align and calibrate it in your driveway. If that doesn't fix it, you might have transmission issues. 

  7. Try putting some forward pressure on the shifter (still in park) when starting and try pulling back on the shifter (in park) to test your parking safety switch. I bought mine with a slight misalignment in the shifter and would sometimes apply pressure to the shifter to start it until, I took it apart and fixed it properly.

  8. Just a heads up, Bilstein 5100 bushings aren't sized for our rigs. Not the end of the world but you're gonna have to make a choice for the upper shock mount. 

    1) Mount it on the original mount bolt with some slop

    2) order some bushings/sleeves to fill in the gap

    3) Drill out the bolt holes on chassis with a 1/2" bit and mount a 1/2" bolt through the upper shock mount.

     

    I used option 3 and it's worked great for over 2 years so far. 

    • Like 1
  9. On 11/9/2022 at 9:36 AM, PathyDude17 said:

    I think you're more likely to find wheels in the 16x8 -12mm, as that works out to 4" BS.

     

    I believe @Dbot has those wheels with ~32" tires on a 1.5-2" spring lift, no wheel spacers

    Sure do!

    Link to wheels: JEGS 681034: D Window Wheel | Size: 16" x 8" | Bolt Pattern: 6 x 5.50" - JEGS High Performance

    The 32" (265 70r 16) rub a bit behind front tires when turning the wheel a half turn from full lock. Back tucks in at full flex.

    The 33" (285 75r 16) rub alot (half turn of steering wheel is all you get) until trimmed. Rears tuck in the upper quarter panel but the tire lugs pull at the plastic mud flaps and fender flare brackets at full flex

    • Like 1
  10. Update Pt2

    Way back in April 2021 I ordered a Lokka and finally received it in December. Due to work killing us slowly with overtime, I just started working with in in June. I wanted to go the route that @PathyDude17went by getting a front 4.636 diff and a rear 4.636 lsd diff to pair with the Lokka. 

     

    y4m7STpdMM0D1FoM3qOmvX-vXAxL2SzlQGqx5dOU

     

    Rear diff

    I did some homework on NPORA and FSM about choosing and removing the diff, so I set out to the junkyard with tools and found a 2001 Xterra with the orange "LSD oil only" sticker. Door jam said HG46 so I started wrenching. Never bothered checking backlash or runout on the ring gear, but I couldn't see or feel any issues with it. Install went pretty smooth. I of course used a new gasket, and lsd additive. One thing i noticed is that there doesn't seem to be any torque spec for the brake line where it attaches to the drum, so I just went by feel on that. 

    y4mVR7yzObcoVHlK8fmpZgMWRCYz3JTO-iPsQaNH

     

    Front diff

    I found a 2000 QX4 that had the HG46 indicated on the firewall plate so I grabbed it from salvage. Removal is pretty easy if you know how to crack loose the driveshaft nuts and remove cv axles. The front diff, I verified runout and backlash before I started getting too far into the lokka install. 

    y4mYp1GLM9ppsiR0bcRi5lX7MSo9-V64eWdv8aUN

    Installing the lokka wasn't too awful, it was just time consuming and the printed instructions aren't worded very well. Thankfully Tyler has his install video on YouTube to show us how it's done in normal english with good visuals. I went ahead and ordered the associated items from the links on his YouTube channel and found the punches very handy. I ended up not using most of the oil seals from the parts order because I didn't see any evidence of oil leakage on the donor vehicle and removing the seals was going to be a time consuming pain. I stupidly put my house up for sale on the market while I had my pathfinder on jack stands, oil on the driveway and diff parts on my work bench, so I really had to kick things in gear and get this put back together before people started showing up to check out the home. From what I remember, there were some diff parts that were particularly tough to separate that Tyler didn't have trouble with and a part or two that came off really easy where Tyler had to get creative to remove. I suppose no two diffs are the exact same. I did have to shim mine to get it into tolerance. My gap was too large so I cut up some .005" shim stock with scissors to make some spacers to get the unit in spec. The hardest part about the diff was installing into the subframe, that was definitely a two person job without using a trans jack. With the Lokka in the diff and the diff in the Pathfinder, the unit seemed to perform as expected by turning wheels and driveshaft by hand in the various scenarios. With the humble house being turned into a public showroom, I would have to wait to test it on the trails for a couple weeks while I waited for life to settle for a bit. 

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    y4mbCsz9F7WWhuPGjxAUIp4NeE0QNkhWiAx6kuIT

     

    Results:

    The HG46 diff set made a noticeable difference in acceleration. Acceleration wise, it felt like i went back to my 31.6" tires from my 32.87" tires

     

    When I was rushing to get the Pathfinder put together and moved for house selling, I did notice the LSD stiffness was about 50-60 ft lbs by feel. How I figure that is by having the rear axle on jack stands, tires on, torque wrench set to 100 ftlbs (lug nut specs), I could get about halfway (my super calibrated arms) to 100 ftlbs on the lugnut before the lsd would give in and let the wheel slip. Obviously, i'm measuring a couple inches out by pulling on the lug nuts and not the center of the axle, and the torque wrench angle plays a factor and my arms aren't a measuring device but a weak speculative data point is still a data point. It has only rained once since I swapped diffs so I don't have much wet street experience, but I did take it around the neighborhood when it did rain. wheel slippage didn't occur on gentle driving. I did intentionally stomp the gas for a turn and both tires lit up to my delight. Offroad, the lsd has exceeded my expections. I usually don't dare driving 2wd on Ozarks river rock because I sunk my tacoma pretty good doing that before, but I figured I'd see what the lsd would do. I could feel the rear tires slightly slipping and digging. All it takes is one tire to become the one wheel wonder for a single rotation and you're sunk. The back tires worked in unison and we kept chugging forward. Further on the trail, I kept it in 2wd and cleared some familiar spots that are prone to back wheel spin, but none of that happened. 

     

    With the star of the project being the Lokka, I drove deeper into the trail to find the tricky stuff. There's a spot where you flex out and 3 wheel it that requires momentum if you're working from bottom to top of trail. Lokka crawled at the slowest possible speeds without issue. I made efforts to climb to rock steps. I had mixed success with that. Video shows the lokka working, but the driver needs more IQ/effort and the tires need less air pressure.  Descending trails with lokka is normal unless you stab the throttle while turning, then the lokka lets you know it's there by resisting the steering wheel inputs. Climbing trails with lokka is different because there's times it tells you it's in charge depending on the terrain, steering angle and throttle input. Turning radius can be increase at times with the Lokka. I found that using 2wd is more rewarding with the LSD because it has easy steering, However, the Lokka will let you get the highlight moments of wheeling that you're going to remember the rest of the year. 

     

    Hopefully after some real estate transactions, I can go back to the trails with 20 psi in the tires and more time to get a better feel.

     

    Also, I have tons of detailed photos of the Lokka install, included shim installation. If there isn't one already, anyone want a post with tons of photos for a Lokka install walkthrough?

    • Like 6
    • Thanks 2
  11. Build update!

    Man, it takes forever to get upgrades on this thing.

    The 31.6" General Grabber AT2 tires were about 8 years old, getting close to the wear bars, cracked, chunked and starting to leak. While I recommend Grabber all terrains, I wanted to change things up so I went with the Milestar Patagonia MT. Went up a size 33"x11.5" (285 75r 16)

    y4mQjEDvN2Rw3MtvfONE6xEgZEJqA7Gjv5EUvobc

    Front tire fitment 

    Driving home from the tire shop required a 7 point turn to get out to the street and then I had to route home using left turns so I could swing wider due to severe rubbing. It did successfully clear the strut with my 4.0 backspacing wheels. I had to cut over an inch of the front bumper and up to an inch on the fender to get it to become driveable. It still rubs, so there's more trimming to be done. With this particular setup, the passenger tire rubs the sheet metal shield that protects the brake lines in the passenger wheel well at full lock. I'm going to have to keep and eye on the guard and be prepared to step in with some new ideas if it starts to let go.

    y4m6_7aqYs2KwkksvNzDtFHx-hrJShF7-QusYdC9

     

    Rear tire fitment:

    Rear tires fit great for city driving. They will even tuck during some urban flex testing, but the trail fitment is another story. First wheeling trip started snapping fender flare clips after some immediate unavoidable hard rubbing. It appears to rub and pull the flare from in from of the tire... or maybe it's on the back side by the mudflap? It's not hitting the upper portion though. It ultimately caused me to lose a flare on the trail. So I'm debating either going flareless or finding some black flares from salvage since finding bronzed gray colored pathfinders is impossible.

    y4mfNRgS2c_cGLqkOOQpuzNOpQ3t9D-4ZVkRMIjh

    y4mIjndIHcIRitfJ7IToTacyffaLmPrusuoUIJEI

     

    Tire performance 

    The Patagonia MT's have a center strip of tight knight lugs that provide a smooth quiet contact patch. Since the tires are rated for a stupid amount of air pressure, I filled them up to 40 psi (checked a couple months later and found 45 psi?) and sure enough, they are no louder than the bald all terrains that I just tossed out. You can hear the side lugs contacting asphalt with their typical MT growl if you corner or brake hard enough to squish the side walls, but typical cruising is silent. One thing I noticed is that at high psi, the agility for quick turns or swerves is very poor. Feels like you're trying to corner with marshmallow tires. At lower psi, it's slightly improved, but more noise is present as your contact patch includes more side lugs. Wet weather performance is good. Trail performance is good thus far, however I haven't tested these at low pressure yet. At 40+ psi, I did a few miles on rocks, dirt and mud and had no issues finding traction, likely due to new/deep tread and expections set to the previous tire set's performance. Second trail run, I had them at 30 psi and found that 30 psi wasn't quite wanting to grab and hold the rock ledges that I wanted to climb, but other than that, they performed as expected. One thing to note is that every other lug will pick up gravel about every stinkin' tire rotation so keep that in mind if you have cars with expensive windshields driving behind you.

    • Like 2
  12. Bronzed Gray KXO paint. I see pictures of others with that paint in good condition and I think it's one of the best colors. But mine and the few around me in my neck of the woods all have damaged clearcoat. They only used the paint for 2001 and 2002 so you're probably not going to find a donor in the junkyard. I found a part out locally. Drove an hour to go see it. It's clearcoat was toast just like mine. 

  13. Are the Homelink buttons on the mirror always active even without a key or do they require some sort of ACC/ON position to function?

     

    Pulled an OEM Gentex mirror from a r51 for the wife's xterra and wanted to find out here before potentially any thieves find out. Every once in a while, the X gets left unlocked by mistake which would either be bad or very bad depending if somebody got access to the garage.

  14. Well since the host of the site had a failure a few days ago, I'll go ahead and toss in a recap to the build from May 2021 to present since some of my build posts are gone. 

     

    2001 SE Grille: Kind of a rare find since the Bronzed Gray paint only existed in 2001 and 2002. Found it listed in a local part out. Sadly the part out had worse paint on the hood and fenders than mine but I digress.

    y4mbCgzipVQG9OKk9tOZjBMwA5tWeiMM83OAMz49

     

    Powerstop z36 front brake kit.

    Local guy had a wrecked R50 that I was buying parts from. He had these new in box and wanted me to take/buy them. I didn't need brakes so I was like "uh, I can do $20" and he handed them over.

    For daily driving and wheeling they don't feel any different than my stock discs and pads but whatevs.

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    y4mCvY74bBYpwOfwk89qCE7q47ZulsPnjBimYUW-

     

    Poly steering rack bushings form 4x4parts.com

    I rebuilt the front end with new cv axles, inner+outer tie rods, ball joints, inner+outer bearings, and rack bushings trying to find a popping noise that ended up being a control arm bushing.

    They don't appear to drive or feel  special but I think polyurethane is supposed to be more resilient to oil than rubber so that's comforting to know while I procrastinate on replacing leaky valve covers.

     

    y4mHv1hB_iqkAsk0sfBQYkC3gFGUPmfrBvQ1YzlQ

     

    Missing link

    Made this from 1.5" x 1.5" 1/8" steel square tubing. 23 7/8" long. Ends chopped at 45 degrees.

    Couldn't feel any difference driving or wheeling. This later got modified for a skid plate a few months later.

     

    y4mml367Pzytet1wM26zUZLSqlEo_xvFK1-eCi-1

     

    Skidplate. Had some trails at the offroad park that couldn't be finished because I lacked armor. After getting scammed on cheap rock sliders and Lokka taking 9 months to ship my part, my wife was very leery about me spending big bucks on car parts so I took matters into my own inexperienced hands to make my own skidplates. 3/16 thick 24x48 steel was "only" $96 so I started. 

    y4maO1TuZxyKoIAamN_gc2o2jV4AIs9fdcublHNU

     

    I first modified the missing link by adding a 1" spacer from square tubing so the plate steel would clear the front diff. 

     

    y4mpYTsmc4FHjvbmXRfRRDkAa1Z2JxYtC6tDBOYp

     

    I measured and cut out the mid skid and made notches for the rear control arm bolts.

     

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    y4mqnGxGcrkZhrQ0qdJgOUFdZH7SfGBH0SpWYZJz

     

    I turned a lot of drill bits into smoke so drilling this took forever. I cut the front skid and notched it with an angle grinder. Apparently the plate steel had a wave to it and made it difficult to notch with the angle grinder without puncturing through the back side. 

    y4mKIGbP6HBEbkHQGZs8KH-dg30ZHjhyPBxj2dOc

     

    Welded the creases and cleaned up the mill scale and welds after several hours

     

    y4mlrFYir2_Qsx0tT-rhabgSc_tc26xqcxbgxLNQ

     

    Painted it with flat black rust converter for easy touch ups. Found some bolts at the hardware store. Got some washers for rocks to deflect off. Mounted it up.

     

    y4mhVaxCWJ-f0om4a_ML86HTMzLhdWtei70_BF5A

    y4mDo0YNNmG05IS0_rBKW3zSGkVRP2jm338JBPyL

    y4mECsKtELI3D6Tgq0hwruBF5vl8Hev-HI4DN1KU

     

    Just enough clearance between plate and diff

     

    y4mDxxpKBCvYGMXTIdBJRXFsNHZ1pLpftKunQXpq

     

    Took it to the offroad park and hit the trails I had to turn around on last time.

    Got some scars to test it out. I think it's a winner. Whenever time allows, I'll see about making a rear skid.

     

    y4mMg-H3jpivAZgrggsC2eSBel_YyeyxvLCrj6HD

    y4myiVj5EziTum5kjPnN_xI6Gn__EME2yVtkketJ

    y4mAvEyTDyo4cOYOHe7S-7O67HkfoLv2HoYUmloq

     

    So that's a wrap on the build as it sits now. 

    • Like 6
  15. My memory is so fuzzy, that it's very possible I'm wrong, but I thought you could access the bolts the hold the lower oil pan on the vg33 like you can with a vq35. Might be tricky for a hand grab if you have thick wrists but magnets and whatnot should be able to grab the missing piece if it's in the upper oil pan. You'd have to make sure you don't warp or gouge the lower oil pan during removal or you're gonna have to get real serious with the rtv or order a new pan. 

  16. I’ve been hanging around r50 forums and groups since I got mine in 2019. Haven’t really seen much chatter about reliability issues with the atx14a transfer case. Like any part, there’s gonna be somebody with a failure here and there but the atx14a isn’t even going to be in the top 15 issues for this platform. I have 237k miles in the clock and mine has held up to the abuse just fine. Just change the fluid at the intervals the manual specifies and if you submerged it in water or mud, just clean underneath really well so wire harnesses stay clean. In other words, don’t let the transfer case hold you back unless it acts up on a test drive 

  17. 4 hours ago, Slartibartfast said:

    I've never had a strut suspension to bits, and I've seen a few threads about strut top issues, but I'm not sure I'd fire the parts cannon just yet. Having it still make the noise when it's on jackstands makes me think it's not load-related, which isn't what I'd expect for either a strut top or a TRE. I'm also noticing you said both tie rods seemed like they were making the noise. Maybe both outer TREs failed prematurely, at the same time, or the noise is transferring really well from one side to the other, but noise on both sides of the rack has me wondering about the rack.

    I'd pop the outer TREs out of the knuckles and repeat your jackstand steering test. If it doesn't make the noise, steer the knuckles by hand to check the strut tops, and if those seem fine, check it again with one tie rod, then the other. If on the other hand the steering still makes the noise when it's not moving the knuckles, that suggests an issue with the rack, steering shaft U joints or rag, steering transfer box whatsit, or possibly the column. I would double-check the rack bushings, too, though again that seems like a long shot given how little load they're under with the truck in the air. If the feel-stuff-while-it-makes-the-noise test fails, disconnect things one by one until you find the problem. Obviously be mindful of the clockspring while doing this. I think the shafts are keyed so you can't reinstall them cockeyed, but I would still put a paint pen mark on them before pulling them apart just to be safe.

    This is brilliant! I’ll definitely be trying this the first chance I get. Thanks! 

  18. What I'm working with:

    • 2002 4x4
    • Lifted 1 year ago
    • Reused struts and strut hats
    • 1 yo OEM strut bearings
    • 1 yo AC coils
    • 1 yo Camber adjust bolts
    • 1 yo Inner tie rods
    • 1 yo outer tie rods
    • 1 yo steering rack bushings
    • 1 yo ball joints

    Wheeled all summer on those fresh components and everything was great. My last wheeling sesh was August.  Early 2021, I developed a popping/crunching sensation in the steering. I assumed it was the ball joint so I replaced both ball joints. The issue remained unchanged. For troubleshooting, I set the front end on jack stands and prompted the noise by having somebody turn the steering wheel. Best judgements of sound and feel by hand led me to the tie rods. Struts didn't have much of a output on feel or sound, nor did cv axles or ball joints. This led me to do the following:

     

    After replacing ball joints (which were actually still good btw) I replaced the following this month:

    • CV axles
    • Wheel bearings (inner and outer) and both sets of races
    • Inner tie rods

    Outer tie rods seemed really solid, almost like new and the grease boot didn't see compromised so i reused them.

    I took it to the shop for an alignment. The same guy that aligned it last summer aligned it again and said the alignment procedure was smooth and typical. After getting it from the shop, Everything feels straight and aligned but the popping/crunching is still there. 

     

    I can create this by low speed tight turns such as cutting the wheel to pull into a parking spot or follow a drive thru path. It seems that the low speed + hand over hand turning of the steering wheel causes this. This does not occur if you drive straight or if say you cut the wheel for a slow turn and hold it steady at an angle. It's the action of turning the steering wheel that causes it.

    What's weird is this occurred months after I last wheeled it. The only abnormal abuse my front end takes is that there is a 3" step transitioning from my driveway to my street. This transition is always taken at turned angle whether backing out or pulling in. (not good for steering components). My street is a main street so occasionally my approach home from the speedy street is a bit hot which causes strut top out with those old struts on new AC coils. 

    I guess i'm leaning toward aiming the parts cannon at the strut bearings and strut hats. Anyone have any thoughts on this before I drop another $100+ on parts and labor?

     

  19. He has a first person camera angle video of him driving a second gen Xterra and there is a written article either by him or his sidekick Roman that discusses the first gen Xterra. It’s very apparent that he doesn’t know much about either one to start with and he picks up on the basics about each one while doing a quick bit of research for his content. Basically mocks the name a bit for being a try hard name, talks about how mundane vibes are that it gives off. Talks about it it’s crude suspension, talks about skid plates, body on frame design and simplicity. It then clicks in his mind this is the stuff that matters and he talks about it in a “you know what, this is a cool vehicle hidden in a plastic panel disguise” kind of way ?
    I don’t think he cares much for Nissan suvs for whatever reason 

  20. 21 hours ago, colinnwn said:

    I'm pretty sure worn tensioners killed my engine at 265k. So just depends on how long you want to run it, and how much money or time you want to spend.

    All the research I've done is its a much bigger job to do chain and tensioners than anything else on your list.

    And if I elected to do it, there is no way I wouldn't do the water pump. Most cars with 100k timing belts have the pump as a scheduled service item at the same time.

    Sent from my SM-N950U using Tapatalk
     

    It’s not making any noise that I’m aware of.  As far as how long I want it to last? Beyond 300k. It’s more a pride thing than a money thing with this one. Lots of sweat and blood in the rig. If we all go by noise instead of mileage, I’ll leave the chains alone. As for the water pump, I suppose I could swap that when I’m behind the radiator for the alternator since you don’t actually have to remove the timing cover to access the pump. 

  21. 2002 Pathfinder 

    235,xxx miles (acquired by me at 206,xxx)


    Main maintenance items:

    Replace leaky valve covers

    replace alternator

     

    Secondary maintenance items:

    Spark plugs

    Pcv valve

    intake gaskets

    pcv hose

    Valve cover breather hose

    serpentine belts

     

    I’ll be doing those items within a few weeks

     

    The two items I’m wondering are:

    Should I take this opportunity to replace the timing chains, and tensioners? I can’t find anything that specifies a mileage to replace that. Some say those last forever but the severed timing chain on my 2001 r50 says otherwise. if there’s an interval that I’m missing somewhere that says 100/200/250k miles, I think I should do it now while valve covers are off.

     

    the second question is how long does the water pump last? I can replace it with the timing chain cover on or off. Anyone know an interval for water pumps? 

     

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